Skip to main content

Rare earth metal wear resistant pipe

Rare earth metal wear resistant pipe and Bend are cast with mold vanishing vacuum suction casting cladding process.

Download Abrasion resistant ceramic lined pipes, Bends and elobws specifications & size range

Outer of straight pipe is common steel pipe, cladding realized by forming high chromium lining via centrifugal forming technique.

Rare earth alloy wear-resistant pipe Material composition table
No.GradeChemical component
CMnSiCrNiMoWVNbCuReNSP
1ZGCr20Mo3Ni3Re2.50/
3.0
1.50/
2.0
0.80/
1.20
18.0/
23.0
2.50/
3.0
   1.20/
1.50
 ≤0.06≤0.06
2ZGCr28Mo3Ni3Re2.80/
3.30
1.50/
2.0
1.80/
1.20
25.0/
300
2.80/
3.30
   1.80/
2.30
 ≤0.06≤0.06
3ZGCr15Mo3Re2.60/
3.20
1.20/
1.60
1.0/
1.50
12.0/
16.0
2.50/
3.0
   1080/
1.20
 ≤0.04≤0.05
4ZGCr25Ni4Si2Re0.35/
0.45
0.80/
1.20
1.20/
1.60
23.0/
26.0
3.50/
4.50
     ≤0.035≤0.045
5ZGCr15Mo2Re1.80/
2.20
0.80/
1.20
1.0/
1.50
14.0/
18.0
2.0/
2.50
   0.80/
1.20
 ≤0.04≤0.05
6ZG40CrMnMoNiSiRe0.40/
0.50
1.20/
1.60
1.50/
2.0
1.10/
1.60
1.0/
1.50
   ≤0.035≤0.04
7ZG40Cr5Ni3MoVWRe0.35/
0.45
0.80/
1.2
1.20/
1.60
23.0/
26.0
2.50/
3.50
   ≤0.045≤0.055
8ZG50Cr18Ni4MoVWCuRe0.45/
0.60
1.0/
1.40
1.50/
2.0
16.0/
20.0
3.50/
5.0
 0.40/
0.60
 ≤0.35≤0.35
9ZGCr25Ni2Mo2WVCuRe0.40/
0.60
0.80/
1.20
1.20/
1.60
23.0/
26.0
1.50/
2.50
 0.20/
0.40
 ≤0.035≤0.035
10ZG40Cr25Ni6MoWVCuRe0.35/
0.45
1.2/
1.60
1.50/
2.0
23.0/
26.0
5.0/
7.0
 ≤0.35≤0.045
11ZG90CrMn13MoSiVRe0.40/
1.30
11.0/
14.0
0.30/
0.80
       ≤0.04≤0.04
12ZGCrMu10MoSiVRe1.0/
1.20
8.0/
11.0
0.30/
0.80
       ≤0.04≤0.04
13ZGW5Cr4Re2.50/
3.50
1.5/
1.0
0.50/
1.0
35.0/
4.50
      ≤0.10≤0.15
14ZGCr25MoRe2.30/
3.0
0.50/
0.90
0.30/
0.60
23.0/
28.0
      ≤0.06≤0.10
15ZGCr15MoRe3.0/
3.50
≤1.00.15/
1.0
15.0/
18.60
 2.80/
3.30
     ≤0.06≤0.10
16ZG30CrMnSi0.27/
0.33
1.30/
1.50
1.20/
1.50
      ≤0.03≤0.04
17ZG40CrNiRe0.28/
0.43
1.10/
1.40
0.80/
1.0
      ≤0.06≤0.10
18ZG33Cr13Ni4Re0.30/
0.35
≤0.80≤0.6012.0/
14.0
4.0/
4.50
     ≤0.06≤0.10
19ZG40CrSiN0.35/
0.45
1.0/
1.50
1.50/
2.0
       ≤0.04≤0.08

Note: All content in this article is for reference only.

  • The wear and tear of rare earth alloy is a phenomenon of material loss caused by relative motion between objects.
  • Rare earth wear-resistant alloy steel tube wear-resistant materials can resist wear and prolong the life of the product.
  • Mainly divided into single metal pipe and composite pipe.
  • According to the shape can be divided into straight pipe, elbow, tee, four-pass, reducer, Fangyuan section and other special-shaped tubes.

Performance indicators:

  • Grade: ZG40CrNiMoMnSiRe
  • Hardness: HRC ≥ 40
  • Impact toughness: ≥ 14J/cm2
  • Tensile strength: ≥ 700MPa

Surface Quality requirements:

the internal and external surface of the pipeline should be smooth and smooth, no burrs, burrs, sticky sand, more meat or lack of meat, no cracks, loose, stomata or bubbles.

Q&A

Because the outer surface behaves like mild steel, the product can be cut and welded with proper procedure in the field, configured into a variety of fittings, and can accept the standard end options of flanges, weld rings and couplings.

Warranty

We are Quality Department tests and ensures all of our products are 100% inspected unreported. To an offer we customers additional corps of mind, all our products carry a 24-month warranty against defects or faulty workmanship.We fluid-flow products such as pipe and fittings, chokes, orifice plates, etc, carry a warranty against, erosion, defects, and/or faulty workmanship.

The warranty is determined to each creator and the maximum duration maximally in service. Should any of the RS fail within the warranty period, We'll replace or repair the defective product (s) at No. end user. Please contact the Sunny steel for details on the How to obtain a warranty for our products.

Inspections

As part of our quality regimen, 100% of incoming raw materials, semi-finished products, as well as finished products are thoroughly inspected prior to being entered into our inventory. We have established multiple hold points throughout fabrication as well as a comprehensive final inspection for all products.

Related products

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. Related  Ceramic lined pipe Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve. Sleeve compensator Types of Sleeve Type Expansion Joint: Buried sleeve expansion joint: Using advanced sealing structure and sealing materials with the features of easy installation...

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Confirmed and drawing by our engineer Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve.

Tubes Erosion Shields

Tubes Erosion Shields are used to reduce excess wear of boiler tubes within the extreme conditions prevalent inside a fossil fuel fired boiler, Sunny Steel is able to manufacture and supply erosion shield solutions to protect and reduce wear in all applicable boiler related situations. Boiler Tube Shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure. Advantages Tube Shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing. Boiler Tubes Erosion Shields, also known as anti-corrosion Shields, anti-wear plate, anti-wear protection Shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings. Boiler Tubes Erosion Shields are produced using a high-pressure press and professional mold pressing. The production time is short, the welding performance is good, the welding should not...

wear resistant ceramic elbow with backpack

Application range 1, coal pulverizing system of power plant pipeline, including, powder transmission pipeline, thick powder separator pipeline, coal drop pipe, combustion system of a wind pipe, a secondary air pipe, three pipeline and burner pipelines, in addition to ash slagging system the discharge pipe, powder pipe, dry ash conveying pipe; 2, iron and steel plant raw material conveying pipeline, collecting pipe, dust pipe, ash pipe, ash pipe, mixing pipe, grinding export pipeline, coal pipeline, coal pipeline, separator pipe, burner radius pipe, etc.; 3, cement plant selection machine outlet pipe, choose machine inlet pipe, pipe dust pipe, vertical mill outlet pipe, circulating air duct, high temperature air blower, lower material pipe, etc.; 4, petroleum, chemical, mining, coal, coal washing plant, smelting, paper, aluminum, building materials, powder engineering, food machinery and other processing and conveying material pipe. Concrete case Application of metallurgy, electric powe...

To help you understand the main features of the wear-resistant composite ceramic pipe

The pipeline is a product that has been developed in recent years. This product has received attention from all aspects. It has a unique advantage of its own. It has been firmly established. Wear self propagating ceramic composite pipe is adopted self propagating ceramic composite pipe aluminum material by centrifugation, heat spreading sintering, because of its good abrasion resistance, water resistance, good corrosion resistance and become one of the many projects in the pipeline wear preferred products, self propagating ceramic composite pipe is easy to break and fall but the manufacturing process the traditional production, and the existence of micro crack, has certain influence on the wear resistance of the process, using the international advanced technology of nano materials, add special additives in traditional ingredients, and the sintering temperature to 2800 DEG C (pressurized aeration technology), SHS products, high strength, small micro crack good toughness, not easy to fa...

Ceramic lined pipe expansion joints

Ceramic lined pipe expansion joints are designed to safely absorb the dimensional changes of pipework systems and ducts caused by heat induced expansion and contraction. They are essential in pipework systems that are used to convey substances of a high temperature, such as steam, heated water or exhaust gases. Expansion joints can also be designed for other applications, such as noise and vibration caused by reciprocating machinery, building settlement and in some extreme environments earthquake movement. Expansion joints are very important components with in a pipework system as they not only solve the problems associated with pipework movement but offer such advantages as reducing stresses and loads to connecting equipment such as pumps and steam turbines.

Ceramic Tile Lined Bend

Ceramic tile lined bending have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. It is well understood that conveying velocity of ash, its density as well as size of ash particles are major factors that determine wear rate of Bends and Y-Pieces. Here, the use of Alumina Ceramic in Ash Handling systems help in lowering the possibility of wear and damages caused to the internals. Here, our expertise lies in filling the linings in casings manufactured at our works or can also be fitted directly in worn out volute casing at plant site. Well package of Alumina Ceramic Lined Bends Some of the industry areas where these are used include: Coal Fired Thermal Power Projects Mineral processing units Steel Plants Cement Plants Coal and Mineral washeries Aluminium plants

Alumina ceramic lined pipes

Ceramic Tile Lined Steel Pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steel making, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling. The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available. Materials: seamless mild steel pipe plus 95% alumina ceramics for liner Designed pressure: >...

Get to contact us

Name

Email *

Message *