Ceramic tile lined pipe main parameters
That is, the degree of integration of internal and external pipe, Ceramic tile lined pipe is the most important test indicators. The higher the price of the alloy, the more the cost of using the double metal composite pipe.
Why Ceramic Coating?
Ceramic coating is used by the OE’s extensively on 2007 & newer exhaust.
- Ceramic coating is recommended for parts that are exposed to extreme heat.
- Ceramic coating is used inside of chrome stacks to reduce the outside temperature of the pipe.
- Ceramic coating will increase the longevity of the chrome stack.
- Ceramic coating produces more usable power.
- Ceramic coating protects parts from thermal fatigue.
Suggested Usage of the Ceramic Tile Lined Pipe and fittings
The use of Ceramic tile lined pipe and fittings is ideal in services that are prone to erosive wear, and where standard pipe and fittings would fail within 24 months or less.
Wear resistant ceramic pieces of the fixed way
Wear resistant ceramic pieces of the fixed way currently has only three types of bonding, soldering and plugging.
Wear-resistant ceramic performance characteristics:
Hardness, general hardness is greater than HRA80, the highest can reach 92 or more.
Excellent wear resistance: at least 200 of ordinary carbon steel and 10 times more than high chromium cast iron.
Light weight: The specific gravity of alumina is generally only about 3.6, silicon carbide is about 2.7, and zirconia is about 6.
Characteristics and Production Technology of Ceramic tile lined pipe
Special Corundum ceramics made of rare metal oxides as solvents and sintered at high temperature by 1730 ℃ through bonding, welding, mosaic, riveting and socket technology, a variety of wear-resistant ceramic pieces, block brick materials in the pipe wear surface, so as to form a surface with excellent wear resistance, and the matrix is still using the composite pipe of ordinary metal.
According to different needs of the choice of wear-resistant ceramic patches, to meet the special needs of users of technical conditions. Compared with the traditional all-metal high alloy pipe fittings, the working face has higher abrasion resistance, which can make the whole wear-resistant and anticorrosion service life of the pipe increase several times to dozens of times times. Overall weight of the first mate down, reduce the amount of steel, reduce the cost of equipment and maintenance costs, improve economic efficiency.
Advantages of ceramic tile lined pipe
Ceramic tile lined pipe is our company to absorb similar products at home and abroad on the basis of advanced technology developed a shell for the steel body, within the wear-resistant ceramic tube of the new composite pipe products, with high wear resistance long service life And so on...
Superior wear resistance
- Chemical and impact resistance
- Erosion acid, alkali resistance
- Smooth inner wall
- Easy installation
- Longer service lifetime
- Competitive and reasonable price
- Saved maintenance time and expenditure
A conventional ceramic tip was arranged with a certain gap between tips in a steel pipe so that the pipe was damaged at the gap before the tip was worn out. The newly developed ceramic tip has a shape with no straight line portion parallel to the transport direction so that the steel pipe is protected until the tip is worn out.
THe tailings that are in the pipeline hydraulic transport,wich are the phenomena known as the wear abrasion,fatigue,impact.
Have seen that,the use of a tube is 6mm in lenght,the pipe wall thickness was 20mm,and after 8 mounths of using,the bottom is correded till the pipehas 1mm of thickness.
The pipe lined by Sunny Steel has the advantage of the 3mm to 4mm of thickness after 12 mounth of use, ten times more than life to the pipe.Guaranteed protection against abrasion.
The direction of alignment of ceramics in zig zag,have excellent resistance tc friction of abrasive agents such as sand,gravel,gravel,tailings with solid particles,scale,coal,pulp, tailings from phosphate,salt slag, sludge,ash,..
Manufacturing Process of Ceramic tile lined pipe
Ceramic tile lined pipe and Bend are cast with mold vanishing vacuum suction casting cladding process. Outer of straight pipe is common steel pipe, cladding realized by forming high chromium lining via centrifugal forming technique. Outer of bend uses hot-bending bend and lining is cast with high-chromium cast iron.
Bends and other profile sections can be cladded in whole and this process has changed the traditional practice to fabricate bend and other profile sections by drawing polyline without changing flow pattern of material inside piping,greatly reducing conveyance resistance of material.
the use of tools to remove the surface of steel body clean.
- the raw materials can be used even after mixing.
- by the professional staff of the ceramic tube paste,
- to ensure that the phenomenon of the wrong side of the porcelain,
- ceramic tube surface to form a smooth surface.
- after passing the test storage.
A conventional ceramic tip was arranged with a certain gap between tips in a steel pipe so that the pipe was damaged at the gap before the tip was worn out. The newly developed ceramic tip has a shape with no straight line portion parallel to the transport direction so that the steel pipe is protected until the tip is worn out.
THe tailings that are in the pipeline hydraulic transport,which are the phenomena known as the wear abrasion,fatigue,impact.
Have seen that,the use of a tube is 6mm in lenght,the pipe wall thickness was 20mm,and after 8 mounths of using,the bottom is correded till the pipe has 1mm of thickness.
The pipe lined by Dahua has the advantage of the 3mm to 4mm of thickness after 12 mounth of use.
The direction of alignment of ceramics in zig zag,have excellent resistance tc friction of abrasive agents such as sand,gravel,gravel,tailings with solid particles,scale,coal,pulp, tailings from phosphate,salt slag, sludge,ash,..
We are sure that from pure-hearted cooperation we can establish good relationships. Feel free to contact us, we are sure to satisfy you with our professional information, top quality products, best price, and efficient services.
A cross section of a steel pipe after 1 year of used
A cross section of a steel pipe after 1 year of used
A cross section of a steel pipe after 1 year of used
The perfect choice Resistance to abrasion is superior to all material available on the market
The perfect choice Resistance to abrasion is superior to all material available on the market
Metals have good ductility but poor resistance to abrasion - which means that abrasion prevention is required when metal pipes are used in high-temperature fluid catalyst service. On the other hand, ceramics possess great hardness and abrasion resistance, but they are brittle. Metal Ceramic double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials' advantages. Hence excellent wear-resistance and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistance, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions.
Ceramics are among the hardest materials available and provide ultimate wear resistance in piping. In high wear applications, ceramic lined pipes have been demonstrated to be cost-effective by increasing service life and reducing maintenance costs. Sunny Steel supply ceramic lined abrasion resistant steel pipes to your custom dimensions and budget. Our ceramic linings are the highest quality materials available to ensure that we provide the most cost-effective solutions for our clients.
Suggested Usage of the Ceramic Tile lined pipe reducering
The ceramic alumina pressure has superior performance against abrasion,wich has five times more resistant than the conventional ceramic. If the objective is protection of components and reduced maintenance costs,the correct application of anti-abrasive lining led immediately to track the economy. If the objective is protection of components and reduced maintenance costs,the correct application of anti-abrasive lining led imediately to track the economy.
Ash Pipe & Elbows
- Chutes
- Fan Lining
- Bumer Feed Pipes
- Cyclone Lining
- Fan Housings
- Add-Mix Transport Lines
Coal Conduit Lining
- Pulverizer Housing Liner
- Classifer Cone Lining
- Downcomer Pipe Lining
- Drag Convey or Lining
- Coal Piping Clinker Chutes
Coal Handing Chute Lining
- Coal Mill Pulverizer Cone Lining
- Cullet Chutes & Hoppers
- Coal Mill Exhauster Lining
- Coal Mill Pulverizer Lining
Packing
The ceramic pipe lining of hydraulic and pneumatic conveying transport has efficiency and economy,especially in steel tubes.Where they have great advantages, increasing the time of life.