Skip to main content

Large diameter ceramic patch composite pipe

Large-diameter ceramic patch composite pipe can be customized to produce 630-1200mm pipe diameter, ceramic layer thickness can be customized.

Alumina Ceramic Lined Straight Pipes
Alumina Ceramic Lined Straight Pipes

Large-diameter ceramic patch wear-resistant pipeline is the use of high temperature strong adhesive will be used to paste alumina ceramic plate in the pipe wall, after the heat curing to form a solid anti-wear layer.

Alumina ceramic tile lined pipe bend
Alumina ceramic tile lined pipe bend
Alumina Ceramic Lined Straight Pipes
Alumina Ceramic Lined Straight Pipes

Ceramic patch composite pipe using ceramic-metal composite fabrication technology principle, special corundum ceramics, made from Al2O3 as raw material, with rare metal oxides as solvents, and sintered at high temperature by 1730 ℃, are combined with wear-resistant ceramic pieces and block bricks in the pipe wearing surface through bonding, welding, inlay, riveting and socket technology. Thus forming a surface with excellent abrasion resistance, and the matrix still uses the composite pipe of ordinary metal material. Can root

According to different needs of the choice of wear-resistant ceramic patches, to meet the special needs of users of technical conditions. Compared with the traditional all-metal high alloy pipe fittings, the working face has higher abrasion resistance, which can make the whole wear-resistant and anticorrosion service life of the pipe increase several times to dozens of times times. Overall weight of the first mate down, reduce the amount of steel, reduce the cost of equipment and maintenance costs, improve economic efficiency.

Large diameter ceramic lined tile pipe
Large diameter ceramic lined tile pipe
Large diameter ceramic lined tile pipe waiting for delivery
waiting for delivery

Main properties of Ceramic patch composite pipe:

  • Ceramic Patch Composite Tube wear good: wear-resistant ceramic pipe lining ceramic layer for wear-resistant engineering ceramics, its hardness (HRA) ≥84, its wear resistance is high chromium wear-resistant cast iron alloy pipe fittings more than 10 times times. The use of 5mm thick ceramic layer, its actual wear-resistant life will be equivalent to 50mm thick wear-resistant cast steel.
  • Ceramic patch Composite pipe corrosion resistance: the use of different wear-resistant ceramic materials, for different corrosive medium has excellent anti-corrosion properties, acid, alkali, salt and other strong corrosive medium and brine corrosion characteristics.
  • Ceramic patch composite Tube high temperature performance: wear-resistant ceramic itself with 1200 degrees Celsius above the high-temperature capacity, through reasonable design and use of different composite methods, wear-resistant ceramic pipe fittings can be in-50 ℃ to 800 ℃ humidity range of long-term operation, especially for high-temperature burners and other equipment lining.
  • Ceramic patch composite tube to reduce project cost: wear-resistant ceramic pipe is mainly used for conveying particles of liquid-solid two-phase flow and corrosive media, for the replacement of expensive stainless steel tubes, high chromium cast steel pipe, carbide wear-resistant pipe, can directly reduce the project cost, while prolonging the service life. Products cost-effective, can save maintenance, replacement material costs and time.

贴片陶瓷耐磨直管325*(12+5)*1000

Ceramic Patch Composite pipe application range:

  • Power Plant Boiler pulverizing system piping, including, pipeline, powder separator pipe, coal drop pipe, combustion system of the first wind pipe, two times wind pipe, three pipe and burner pipe, ash discharge system slag removal pipe, back powder pipeline, dry ash conveying pipeline;
  • Steel plant raw material conveying pipeline, receiving pipeline, dust pipe, ash pipe, ash pipe, mixing pipe, grinding outlet pipe, coal pipe, pulverized coal pipe, separator pipe, burner circumference pipe and so on wear elbow;
  • Cement Plant selection Machine export pipeline, the selection of machine inlet pipe, dust collection pipeline, vertical mill wind pipe, circulation duct, coal mill high temperature fan wind pipe, blanking pipe and other wear elbow;
  • Oil, chemical, mining, coal, washery, smelting, papermaking, aluminum, building materials, powder engineering, grain machinery and other processing, conveying materials of various pipe fittings.

Related products

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. Related  Ceramic lined pipe Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve. Sleeve compensator Types of Sleeve Type Expansion Joint: Buried sleeve expansion joint: Using advanced sealing structure and sealing materials with the features of easy installation...

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Confirmed and drawing by our engineer Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve.

Tubes Erosion Shields

Tubes Erosion Shields are used to reduce excess wear of boiler tubes within the extreme conditions prevalent inside a fossil fuel fired boiler, Sunny Steel is able to manufacture and supply erosion shield solutions to protect and reduce wear in all applicable boiler related situations. Boiler Tube Shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure. Advantages Tube Shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing. Boiler Tubes Erosion Shields, also known as anti-corrosion Shields, anti-wear plate, anti-wear protection Shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings. Boiler Tubes Erosion Shields are produced using a high-pressure press and professional mold pressing. The production time is short, the welding performance is good, the welding should not...

Ceramic lined pipe elbows

Ceramic - lined pipe  is the use of SHS – Manufacturing centrifugation, the melting point of alumina  ceramic  pipe in 2045 ℃, alumina layer and the steel layer

Cast basalt lined steel pipe

Cast basalt lined steel pipe is consist of steel pipe, cast basalt pipe and the concreteness of cement mortar. The excellent performance of cast basalt lined steel pipe is that it sets tenacity of steel pipe, abrasive resistance of cast basalt pipe, concreteness of cement mortar in one. After 30 years of practical use proved cast basalt lined steel pipe is a reliable and effective combination of wear—resistant materials. Be used in a variety of transportation of corrosive materials in working condition. This greatly improves the products adaptive capacity in complicated operation conditions. At the same time. cement mortar is selected as the filling material and this can make the inside surface of steel pipe in alkali mediums. So the surface of steel pipe generates purifying films. These films can prevent being rusted. Flange connection is one kind of common pipeline installation connections. The parameters of the outside steel pipe will be decided according to the working pressure of ...

Large diameter ceramic lined tile pipe

  The Ceramic tile lined pipe spool is composed by steel pipe, adhensive and abrasion-resistant ceramic, we use 20 # seamless steel pipes shaping with hot bending (it is different from centrifugal casting or steel plate rolling), the ceramic tiles bonding with GWJ-350 high temperature-resistant inorganic adhesive which was developed by TsingHua University and affix abrasion-resistant ceramic in the steel pipes, we use miss match installation instead of directly bonding (this technology was used in the bridge building a thousand years ago), and forms a firm wear-resistance layer after heating solidification. Ceramic tile lined pipe spool is applicable for the pneumatic powder-feeding, and can be used under a temperature of 350℃without aging and peeling for long life. The service life is 4-5 times than the normal abrasion-resistant pipes. Advantage Super wear-resistant, high density: we use 95% of chromium corundum, 100 tons dry-pressing. Elbows formed by hot-bending, the outside of ...

To help you understand the main features of the wear-resistant composite ceramic pipe

The pipeline is a product that has been developed in recent years. This product has received attention from all aspects. It has a unique advantage of its own. It has been firmly established. Wear self propagating ceramic composite pipe is adopted self propagating ceramic composite pipe aluminum material by centrifugation, heat spreading sintering, because of its good abrasion resistance, water resistance, good corrosion resistance and become one of the many projects in the pipeline wear preferred products, self propagating ceramic composite pipe is easy to break and fall but the manufacturing process the traditional production, and the existence of micro crack, has certain influence on the wear resistance of the process, using the international advanced technology of nano materials, add special additives in traditional ingredients, and the sintering temperature to 2800 DEG C (pressurized aeration technology), SHS products, high strength, small micro crack good toughness, not easy to fa...

Ceramic lined pipe expansion joints

Ceramic lined pipe expansion joints are designed to safely absorb the dimensional changes of pipework systems and ducts caused by heat induced expansion and contraction. They are essential in pipework systems that are used to convey substances of a high temperature, such as steam, heated water or exhaust gases. Expansion joints can also be designed for other applications, such as noise and vibration caused by reciprocating machinery, building settlement and in some extreme environments earthquake movement. Expansion joints are very important components with in a pipework system as they not only solve the problems associated with pipework movement but offer such advantages as reducing stresses and loads to connecting equipment such as pumps and steam turbines.

Get to contact us

Name

Email *

Message *