Characteristics and Production Technology of Ceramic tile lined pipe

Special Corundum ceramics made of rare metal oxides as solvents and sintered at high temperature by 1730 ℃ through bonding, welding, mosaic, riveting and socket technology, a variety of wear-resistant ceramic pieces, block brick materials in the pipe wear surface, so as to form a surface with excellent wear resistance, and the matrix is still using the composite pipe of ordinary metal.

According to different needs of the choice of wear-resistant ceramic patches, to meet the special needs of users of technical conditions. Compared with the traditional all-metal high alloy pipe fittings, the working face has higher abrasion resistance, which can make the whole wear-resistant and anticorrosion service life of the pipe increase several times to dozens of times times. Overall weight of the first mate down, reduce the amount of steel, reduce the cost of equipment and maintenance costs, improve economic efficiency.

Steel body grinding

Ceramic patch

Fixed Way

Welding & detection

Alumina Ceramic – Abrasion Resistant Linings

Alumina is a cost effective and widely used material in the family of engineered ceramics. Alumina ceramics have been developed and optimized for maximum wear resistance and corrosion resistance. A high density, diamond like hardness, fine grain structured and superior mechanical strength are the unique properties that make it the material of choice for a wide range of demanding applications.

Alumina Ceramic has uses similar to cast basalt but it has greater resistance to wear in high velocity applications and impact resistance in extreme dynamic systems.

Sunny Steel provides its customers with the full range of abrasion resistant lined pipe work including straight pipe, bends and elbows, reducers, tees and y-pieces. Sunny Steel offers a comprehensive range of lining materials designed to combat erosion.

Basalt and alumina ceramic are the two generally accepted lining materials. Other linings which complement the basalt and ceramic include Eucor, AZS, silicon nitride bonded silicon carbide, and ceramic filled epoxy coatings.

Main properties of ceramic tile lined pipe

Ceramic tile lined pipe wear good: wear-resistant ceramic pipe lining ceramic layer for wear-resistant engineering ceramics, its hardness (HRA) ≥84, its wear resistance is high chromium wear-resistant cast iron alloy pipe fittings more than 10 times times. The use of 5mm thick ceramic layer, its actual wear-resistant life will be equivalent to 50mm thick wear-resistant cast steel.

Ceramic patch Composite pipe corrosion resistance: the use of different wear-resistant ceramic materials, for different corrosive medium has excellent anti-corrosion properties, acid, alkali, salt and other strong corrosive medium and brine corrosion characteristics.

Ceramic tile lined pipe high temperature performance: wear-resistant ceramic itself with 1200 degrees Celsius above the high-temperature capacity, through reasonable design and use of different composite methods, wear-resistant ceramic pipe fittings can be in-50 ℃ to 800 ℃ humidity range of long-term operation, especially for high-temperature burners and other equipment lining.

Ceramic tile lined pipe to reduce project cost: wear-resistant ceramic pipe is mainly used for conveying particles of liquid-solid two-phase flow and corrosive media, for the replacement of expensive stainless steel tubes, high chromium cast steel pipe, carbide wear-resistant pipe, can directly reduce the project cost, while prolonging the service life. Products cost-effective, can save maintenance, replacement material costs and time.

Ceramic Patch Composite pipe is our company to draw on the domestic and foreign advanced technology of similar products developed on the basis of a shell for steel, wear-resistant ceramic tube of new composite pipe products, with high wear resistance, long service life and so on.

Characteristics of ceramic tile lined pipe

The use of anti-fall porcelain tube, porcelain pipe inlay, so that the paste more flat, more solid.

The use of strong inorganic adhesive paste, wear-resistant steel bowl welding, porcelain tube and steel combined to form a double reinforcement to ensure that the porcelain tube does not fall off.

The surface of the porcelain tube is smooth, the running resistance is small, the scaling is unfavorable.

Flexible installation, high abrasion resistance, convenient processing and moderate cost.

Production process of ceramic tile lined pipe

Steel body Grinding-> Ceramic patch-> Paste-> Welding-> Detection

Use tools to clean the surface of the steel body.
The raw material can be mixed evenly before use.
The ceramic tube is pasted by professionals to ensure that the porcelain tube is free from the wrong side and the surface of the ceramic pipe is smooth.
After testing qualified storage.

Wear resistant ceramic pieces of the fixed way

Wear-resistant ceramic pieces of the fixed way at present only three kinds of bonding, welding and docking. Here is a detailed description of these three fixed ways.

Adhesive is the current wear-resistant ceramic pieces of the most fixed application of a way, as long as the wear-resistant ceramic glue selection of suitable surface treatment can be very good fixed ceramic, and construction efficiency is very high. His deficiency is not resistant to high temperature, in the impact of a relatively large situation can not guarantee stability.

Welding
Welding is a good way to deal with the high-temperature impact of a fixed method, he used the first sticky after the welding method, with the help of solder joints can not be able to handle the high temperature and impact conditions, but the corresponding construction efficiency will be greatly discounted.

Docking
The application of the plug is relatively small, because it requires special wear-resistant ceramic pieces, such ceramic pieces are difficult to make, the relative price will be relatively high, but in some cases can only be used in this way.

What is the temperature of the wear-resistant tube with ceramic patch technology? How about the paste strength?

As a result of the use of paste technology, the main use of high-temperature, high-strength adhesives for pasting ceramic patches, and most of the use of high polymer adhesive temperature is not higher than 200 degrees, and the higher the temperature, adhesive strength is lower, aging speed also increased rapidly.

Therefore, the use of paste ceramic technology, the workpiece temperature is generally not higher than 150 ℃, under this temperature, the general ceramic and metal paste strength can reach 200 kg/cm. For higher than this temperature components, can be used ceramic composite wear-resistant process treatment, so that the use of temperature can reach 500 or more than 700 degrees.

Backpack wear resistance ceramic elbow with flange

Six performance summary of the composite pipe of the ceramic composite pipe 1, good wear resistance Ceramic composite pipe with inner liner for ceramic corundum (a-AL2 (subscript) O3 (subscript, similarly hereinafter), Mohs hardness can reach 9.0 rather than hrc90. Therefore, the grinding medium of all industries are highly resistant to wear. The industrial operation confirmed: its wear life is ten times the quenching steel or even dozens of times. 2, running resistance: Ceramic composite pipe due to the smooth surface of the inner surface is better than any metal pipe, water resistance coefficient of 0.0193, slightly lower than the seamless tube. 3, corrosion resistance, anti fouling: Since the ceramic layer is (a-AL2O3), it is a neutral material. Therefore has the acid alkali and water resistance, and at the same time with anti - scale and so on. 4, heat resistance and heat shock resistance performance is good: As the corundum ceramic (a-AL2 (subscript) O3 (subscript)) is a single st

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. Related Ceramic lined pipe Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve. Sleeve compensator Types of Sleeve Type Expansion Joint: Buried sleeve expansion joint: Using advanced sealing structure and sealing materials with the features of easy installation&

wear resistant ceramic elbow with backpack

Application range 1, coal pulverizing system of power plant pipeline, including, powder transmission pipeline, thick powder separator pipeline, coal drop pipe, combustion system of a wind pipe, a secondary air pipe, three pipeline and burner pipelines, in addition to ash slagging system the discharge pipe, powder pipe, dry ash conveying pipe; 2, iron and steel plant raw material conveying pipeline, collecting pipe, dust pipe, ash pipe, ash pipe, mixing pipe, grinding export pipeline, coal pipeline, coal pipeline, separator pipe, burner radius pipe, etc.; 3, cement plant selection machine outlet pipe, choose machine inlet pipe, pipe dust pipe, vertical mill outlet pipe, circulating air duct, high temperature air blower, lower material pipe, etc.; 4, petroleum, chemical, mining, coal, coal washing plant, smelting, paper, aluminum, building materials, powder engineering, food machinery and other processing and conveying material pipe. Concrete case Application of metallurgy, electric powe

Bimetal composite pipe

Compared with corrosion-resistant alloy pipe, bimetal composite pipe has higher strength. 1. Good Abrasion Resistance： Compared with common steel pipe with internal anti-corrosion coating, bimetal composite pipe has better abrasion resistance. 2. Good Heat Resistance： Compared with FRP/GRP pipe, bimetal composite pipe has better heat resistance. 3. Cost Effective ： Low-cost base pipe, fewer CRA layer or lining pipe and optimal design of wall thickness make bimetal composite pipe cost effective. 4. Safety & Reliability： The patented technology, special equipment and manufacturing process are used to guarantee surface quality of bimetal composite pipe and corrosion resistance of welding seam, ensure safe and reliable operation. 5. Lower Operating Costs： Bimetal composite pipe can remarkably reduce maintenance and management expenses during the operation. Quality Control System quality control systems of bimetal composite pipes and pipe fittings Advanced Testing Equipment advanced te

Bimetal Cladding Steel Pipe

Bi-metal Cladding Steel Pipe Bi-metal Clad Pipe and Bend are cast with mold vanishing vacuum suction casting cladding process. Outer of straight pipe is common steel pipe, cladding realized by forming high chromium lining via centrifugal forming technique. 1. Manufacturing Process of Bimetal Clad Pipe and Bend: Bimetal Clad Pipe and Bend are cast with mold vanishing vacuum suction casting cladding process. Outer of straight pipe is common steel pipe, cladding realized by forming high chromium lining via centrifugal forming technique. Outer of bend uses hot-bending bend and lining is cast with high-chromium cast iron. Bends and other profile sections can be cladded in whole and this process has changed the traditional practice to fabricate bend and other profile sections by drawing polyline without changing flow pattern of material inside piping,greatly reducing conveyance resistance of material. 2. Advantages Compared with Traditional Wear Resistant Alloy Cast Iron, Alloy Cast Steel, G

High-chromium alloy Bi-metal pipe elbows

We are manufacturer of High-chromium alloy Bi-metal pipe elbows and supply high quality High-chromium alloy Bi-metal pipe elbows in both large and small quantities worldwide and offer you the best prices in the market. These Steel-High-chromium alloy Bi-metal pipe elbows is a new type of abrasion proof piping developed by our company. Outer of straight pipe is common steel pepe, cladding realized by forming high chromium lining via centrifugal forming technique. Outer of bend uses hot-bending bend and lining is cast with high-chromium cast iron. Compared with traditional wear-resistant alloy cast iron, wear-resistant alloy cast steel, general cladding steel pipe and cast stone pipe. 1. Good wear-resistance, giving full play to wear-resistance of high chromium cast iron. 2. Withstanding high pressure: It can be used for any pressure rating. Close bonding of outer and lining by adopting special process so that cladding interlayer is molten-joint to ensure reliable operation. 3. Good mech

Ceramic sleeve lined Pipe

The ceramic tube or ceramic sleeve sintered as a whole part, and then assemble it into the steel pipe with our high-strength-temperature-resistant epoxy adhesive. The ceramic sleeve lined pipe has a smooth inner wall, excellent tightness as well as good wear and chemical resistance ability. Alumina ceramic sleeve lined pipe with flange Ceramic sleeve lined pipe with flange Ceramic sleeve lined reducer Alumina ceramic sleeves lined pipe Alumina ceramic sleeve lined pipe export to australia 95% alumina ceramic sleeve lined pipes, elbows and T pipes have been largely applied in lithium battery material conveying system in recently years. Wear abrasion stainless ceramic pipes with below advantages: Better purity for inside and outside pipe materials; More abrasive; Higher corrosion resistance; Stronger impacting resistance; Better high temperature resistance Smaller flatness of inside pipe(ceramic flatness≤0.5mm) In addition, the flatness of ceramic casing is also an important factor affec

Wear Resistant Pipeline in Power and Cement Plant

1.Cement Industry: Cement powderchoosing transmission pipeline, feed hopper, chute, feed bin and so on. 2.Electricity Industry: Coal power plant coal transmission pipeline, fly ash exhaust system, chemical water circulation system, desulfurizing system and all the corrosive areas in the nuclear electrical power plant. 3.Coal Mine Industry: Coal powder, coal water slurry transmission, the air supply system, air exhaust system and drainage system of the mine. 4.Chemical Industry: High corrosive medium transmission, such as strong acid and strong alkali. Salt chemistry brine, salt slurry, raw salt transmission. 5.Petroleum Exploitation Industry: Raw oil transmission, natural gas collection transmission system, waste water recirculation system and so on. 6.Metal production Industry: Transmission of coke powder, mine powder, pulp, smelting waste and so on. 7.Mining Industry: Pulp transmission pipeline, the air supply system, air exhaust system and drainage system of the mine. 8.Dredging Pro

Ceramic lined pipe

Search This Blog