Ceramic Tile Lined Steel Pipes and Elbows

Ceramic Tile Lined Steel Pipes and Elbows have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface.

Ceramic Tile Lined Steel Pipes and Elbows have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steelmaking, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling.
Ceramic Tile lined pipe
Ceramic tile lined bendingCeramic Tile lined elbow
Ceramic Tile lined elbowCeramic Tile lined pipe
Ceramic tile lined pipe
Metals have good ductility but poor resistance to abrasion – which means that abrasion prevention is required when metal pipes are used in high-temperature fluid catalyst service. On the other hand, ceramics possess great hardness and abrasion resistance, but they are brittle. Metal Ceramic double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials’ advantages. Hence excellent wear-resistance and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistance, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions.

Ceramics are among the hardest materials available and provide ultimate wear resistance in piping. In high wear applications, ceramic lined pipes have been demonstrated to be cost-effective by increasing service life and reducing maintenance costs. Sunny Steel supply ceramic lined abrasion resistant steel pipes to your custom dimensions and budget. Our ceramic linings are the highest quality materials available to ensure that we provide the most cost-effective solutions for our clients.

The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000°C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available.

Materials: seamless mild steel pipe plus 95% alumina ceramics for liner
Designed pressure: >= 0.35Mpa
Normal operation velocity: 20-35m/s
Normal operation temperature: -50-800
Running medium: mixture of air and powder
Size of the pipe: the inner diameter is between 1 to 120 or even lager

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. Related Ceramic lined pipe Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve. Sleeve compensator Types of Sleeve Type Expansion Joint: Buried sleeve expansion joint: Using advanced sealing structure and sealing materials with the features of easy installation...

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Confirmed and drawing by our engineer Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve.

Types of wear-resistant ceramic pipe and its application in industrial production

Including abrasion resistant ceramic pipe elbow, straight pipe , structural tee, head size, radius sections , adjustable pipe , mainly used for the air force , pumping slurry pipeline and other materials . Because the transmission medium with high hardness, flow speed , flow characteristics, can effectively reduce the transmission medium to the wall to produce long-lasting impact, abrasion , corrosion fatigue causes the pipe was gradually worn out speed. 1 , the definition of wear-resistant ceramic pipe Depending on the working conditions of wear on the wear-resistant ceramic pipe lining materials have different choices. Resistant ceramic lined pipe ( lining of aluminum oxide , silicon carbide , zirconia, silicon nitride , sialon , aluminum nitride, boron nitride , etc. ) ; resistant alloy tube ; hexsteel wearable pipe fittings ; rubber resistant steel grinding tube ; wear-resistant plastic tube ; wear-resistant cast stone pipe ; wearable self-propagating composite pipe ; rare earth al...

Tubes Erosion Shields

Tubes Erosion Shields are used to reduce excess wear of boiler tubes within the extreme conditions prevalent inside a fossil fuel fired boiler, Sunny Steel is able to manufacture and supply erosion shield solutions to protect and reduce wear in all applicable boiler related situations. Boiler Tube Shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure. Advantages Tube Shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing. Boiler Tubes Erosion Shields, also known as anti-corrosion Shields, anti-wear plate, anti-wear protection Shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings. Boiler Tubes Erosion Shields are produced using a high-pressure press and professional mold pressing. The production time is short, the welding performance is good, the welding should not...

Al2O3 Wear and Corrosion Resistant Seamless Steel Pipe Ceramic Lined Ben...

Wear and Corrosion Resistant Seamless Steel Pipe Ceramic Lined Bending Pipe consist of three parts (steel pipe + adhesive + ceramic tiles).

Ceramic sleeve lined Pipe

The ceramic tube or ceramic sleeve sintered as a whole part, and then assemble it into the steel pipe with our high-strength-temperature-resistant epoxy adhesive. The ceramic sleeve lined pipe has a smooth inner wall, excellent tightness as well as good wear and chemical resistance ability. Alumina ceramic sleeve lined pipe with flange Ceramic sleeve lined pipe with flange Ceramic sleeve lined reducer Alumina ceramic sleeves lined pipe Alumina ceramic sleeve lined pipe export to australia 95% alumina ceramic sleeve lined pipes, elbows and T pipes have been largely applied in lithium battery material conveying system in recently years. Wear abrasion stainless ceramic pipes with below advantages: Better purity for inside and outside pipe materials; More abrasive; Higher corrosion resistance; Stronger impacting resistance; Better high temperature resistance Smaller flatness of inside pipe(ceramic flatness≤0.5mm) In addition, the flatness of ceramic casing is also an important factor affec...

Properties of the Ceramic-lined Steel Composite Pipes

Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS -------Self-propagating High-temperature Synthetic process. Ceramic-lined Steel Composite Pipes Physical Properties Microstructure of ceramic layer Section of the composite pipe Mechanical Propertie: Hoop Strength: Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa. Compression-Shear Strength: Compression-shear strength is the bonding strength at the interface between the ceramic layer and the steel pipe. The compression-shear strength of the ceramic-lined composite pipe is 15 to 20MPa. Resistance to Mechanical Shock The ceramic layer does not crack or flake off when the composite pipe receives a mechanical shock. Resistance to Thermal Shock The ceramic layer does not crack or flake off when heated to 800℃ and then quenched. Resistance to Abrasion: The ceramic-lined steel co...

Backpack wear resistance ceramic elbow with flange

Six performance summary of the composite pipe of the ceramic composite pipe 1, good wear resistance Ceramic composite pipe with inner liner for ceramic corundum (a-AL2 (subscript) O3 (subscript, similarly hereinafter), Mohs hardness can reach 9.0 rather than hrc90. Therefore, the grinding medium of all industries are highly resistant to wear. The industrial operation confirmed: its wear life is ten times the quenching steel or even dozens of times. 2, running resistance: Ceramic composite pipe due to the smooth surface of the inner surface is better than any metal pipe, water resistance coefficient of 0.0193, slightly lower than the seamless tube. 3, corrosion resistance, anti fouling: Since the ceramic layer is (a-AL2O3), it is a neutral material. Therefore has the acid alkali and water resistance, and at the same time with anti - scale and so on. 4, heat resistance and heat shock resistance performance is good: As the corundum ceramic (a-AL2 (subscript) O3 (subscript)) is a single st...

Ceramic lined pipe

Search This Blog