Wear-resistant Alloy Composite Pipe Tee

Wear-resistant Alloy Composite Pipe Tee, Wear-resistant Alloy Composite Tee

Wear-resistant alloy steel tubes for the base, lined with super wear-resistant alloy by centrifugal casting, metallurgical combine to form a solid body. LFC elbow vacuum casting process. Resistant alloy tube both excellent wear resistance, high temperature resistance and impact resistance, but also has good toughness, excellent thermal shock resistance to mechanical properties, welding performance, easy installation. Especially suitable for high temperature wear cold shock. Such as electric power, metallurgy, coal, mining, cement and other material handling industry. The product is compared with other wear-resistant pipe, long life, cost of investment economy.

Overall mechanical properties

抗弯强度 Flexure strength	抗拉强度 Tensile strength	延伸率 cpecific elongation	断面伸缩率 cross sedtion Stretch ratio	冲出韧性αK Impact toughess	耐磨层硬度 thickness of Wearable Layer	静水压试验压力 Hydrostatic Testing pressure
MN/m²	MN/m²	％	％	J/cm ²	HRC	Mpa
＞610	＞700	5	5.1	＞15	≥50	5.6-12.9

Performance comparison composite wear 16Mn steel pipe and concrete delivery

管型 Tube type	管型 Tube type	使用时间（天） Service period(day)	输送物料（吨） Material transported	磨损程度 attrition rate	提高寿命 improve lifespan
竖直管 vertical tube	16Mn管	10-15	12000/15000	需更换	22倍
竖直管 vertical tube	复合耐磨管	355	264000	管口处磨损	22倍
弯管 Elbow	16Mn管	25	16000	需更换	12倍
弯管 Elbow	复合耐磨管	244	192000	2mm	12倍
水平管 horizontal tubes	16Mn管	150-170	12000	更换	10.5倍
水平管 horizontal tubes	复合耐磨管	438	126000	磨损不明显	10.5倍

管型 tube type	管型 tube type	使用时间（天） Service period(day)	提高寿命 improve lifespan
竖直管 Vertical tube	16Mn管	140	2.6倍
竖直管 Vertical tube	复合耐磨管	368	2.6倍
弯管 Elbow	16Mn管	90	6倍
弯管 Elbow	复合耐磨管	540	6倍
水平管 horizontal tubes	16Mn管	154	2.6倍
水平管 horizontal tubes	复合耐磨管	400	2.6倍

Wear-resistant alloy composite pipe Features

A good overall performance

Composite pipe outer wall with steel , lined with high-chromium alloy , the two formed a good metallurgical bond , both high alloy materials for wear and corrosion resistance properties, but also high mechanical strength and less high impact resistance , to solve a single material can be difficult to reconcile the contradictions and abrasion resistance welding , the material play to the best level of performance advantages, the use of safe and reliable.

2 high wear resistance

The composite wear layer composite pipe of high -chromium alloy , containing about 45% of the organization of the hard carbide M7C3 type , since this structure Ka rod- type carbide , and it has a high toughness ; while Ka macrohardness carbide micro- hardness is high (HV1500-1800), in the wear layer above HRC55 , so good wear resistance .

3 corrosion resistance , high temperature performance

Since the composition and structural characteristics Ka carbide substrate and the Cr content of the solid solution has a strong heat resistance, corrosion resistance , high temperature or corrosive environment can show good corrosion resistance, wear resistance.

4 advanced, stable composite technology

The wear-resistant pipe and elbow by LFC vacuum casting composite manufacturing process, namely F casting method , with the manufacturing process of composite wear-resistant pipe has the following characteristics :

( 1 ) The process is simple , easy to operate production yield.

( 2 ) Since the process is characterized by high precision tooling size , using an inner tube lined with real high vacuum in the tube by suction casting , so the product , the precise size , density is good.

( 3 ) using the method of vacuum casting process F resistant alloy composite pipe production and elbow, homogeneous and stable performance. Does not appear , cracks holes and other phenomena .

5 , good thermal shock performance

Since the inner tube composite wear , thermal expansion coefficient of the outer layer equivalent to a high level and constantly changing rapidly changing conditions occasions inner fragmentation does not occur , the phenomenon of early failure occurred small pipe system running resistance, beautiful appearance beauty .

6 . Transportation, installation and ease of use

Alloy composite pipe and elbow quick connector or flange can be welded directly mounted . As the fight against high- performance composite pipe , the pipe diversion occurs when a partial plugging free to percussion , arbitrary cutting , unloading change , installation , maintenance is very convenient.

alloy composite wear-resistant pipe applications

1 , power plants and coal transportation systems, dry ash conveying pipe;

2 , Stone Coal power plant systems;

3 , the other a powder pneumatic conveying systems;

4 , hydraulic transmission systems and larger particle size slag slurry transportation;

5, other mining material handling.

序号	公称通径 DN	复合外管 D×t	耐磨层壁厚	总壁厚	主管段 L	支管段 L1	理论重量 Kg/m
1	100	121*6	12	18	800	300	57.5
2	100	127*6	13	19	800	300	64.3
3	125	133*6	13	19	800	350	70.9
4	125	140*6	13	19	800	350	74.7
5	125	146*6	14	20	800	350	82.5
6	125	152*6	14	20	900	400	97.8
7	150	159*6	14	20	900	400	101.5
8	150	168*8	14	22	900	400	118.1
9	150	180*8	15	23	1000	400	144.0
10	175	194*8	15	23	1000	450	162.4
11	175	203*8	15	23	1100	450	181.8
12	200	219*8	16	24	1100	500	213.3
13	225	245*8	16	24	1200	500	256.8
14	250	273*8	16	24	1200	600	305.1
15	275	299*8	17	25	1300	600	370.7
16	300	325*8	17	25	1400	700	448.6
17	325	351*8	17	25	1500	700	507.6
18	350	377*10	17	27	1600	800	646.0
19	375	402*10	17	27	1700	800	719.0
20	400	480*10	18	28	1700	900	825.3
21	425	450*10	18	28	1800	900	908.7
22	450	480*10	18	28	1900	1000	1045.4
23	475	500*10	18	28	2000	1100	1164.4
24	500	530*10	19	29	2100	1200	1365.6
25	550	600*10	19	29	2300	1300	1697.9
26	600	630*10	19	29	2500	1400	1932.8
27	700	720*12	20	30	2600	1500	2410.3
28	800	820*12	20	32	3000	1600	3303.8
29	900	920*12	20	32	3200	1700	3965.8
30	1000	1050*12	20	32	3600	1800	5167.8

Alloy wear tee technical parameters

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. Related Ceramic lined pipe Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve. Sleeve compensator Types of Sleeve Type Expansion Joint: Buried sleeve expansion joint: Using advanced sealing structure and sealing materials with the features of easy installation...

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Confirmed and drawing by our engineer Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve.

Types of wear-resistant ceramic pipe and its application in industrial production

Including abrasion resistant ceramic pipe elbow, straight pipe , structural tee, head size, radius sections , adjustable pipe , mainly used for the air force , pumping slurry pipeline and other materials . Because the transmission medium with high hardness, flow speed , flow characteristics, can effectively reduce the transmission medium to the wall to produce long-lasting impact, abrasion , corrosion fatigue causes the pipe was gradually worn out speed. 1 , the definition of wear-resistant ceramic pipe Depending on the working conditions of wear on the wear-resistant ceramic pipe lining materials have different choices. Resistant ceramic lined pipe ( lining of aluminum oxide , silicon carbide , zirconia, silicon nitride , sialon , aluminum nitride, boron nitride , etc. ) ; resistant alloy tube ; hexsteel wearable pipe fittings ; rubber resistant steel grinding tube ; wear-resistant plastic tube ; wear-resistant cast stone pipe ; wearable self-propagating composite pipe ; rare earth al...

Tubes Erosion Shields

Tubes Erosion Shields are used to reduce excess wear of boiler tubes within the extreme conditions prevalent inside a fossil fuel fired boiler, Sunny Steel is able to manufacture and supply erosion shield solutions to protect and reduce wear in all applicable boiler related situations. Boiler Tube Shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure. Advantages Tube Shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing. Boiler Tubes Erosion Shields, also known as anti-corrosion Shields, anti-wear plate, anti-wear protection Shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings. Boiler Tubes Erosion Shields are produced using a high-pressure press and professional mold pressing. The production time is short, the welding performance is good, the welding should not...

Al2O3 Wear and Corrosion Resistant Seamless Steel Pipe Ceramic Lined Ben...

Wear and Corrosion Resistant Seamless Steel Pipe Ceramic Lined Bending Pipe consist of three parts (steel pipe + adhesive + ceramic tiles).

Ceramic sleeve lined Pipe

The ceramic tube or ceramic sleeve sintered as a whole part, and then assemble it into the steel pipe with our high-strength-temperature-resistant epoxy adhesive. The ceramic sleeve lined pipe has a smooth inner wall, excellent tightness as well as good wear and chemical resistance ability. Alumina ceramic sleeve lined pipe with flange Ceramic sleeve lined pipe with flange Ceramic sleeve lined reducer Alumina ceramic sleeves lined pipe Alumina ceramic sleeve lined pipe export to australia 95% alumina ceramic sleeve lined pipes, elbows and T pipes have been largely applied in lithium battery material conveying system in recently years. Wear abrasion stainless ceramic pipes with below advantages: Better purity for inside and outside pipe materials; More abrasive; Higher corrosion resistance; Stronger impacting resistance; Better high temperature resistance Smaller flatness of inside pipe(ceramic flatness≤0.5mm) In addition, the flatness of ceramic casing is also an important factor affec...

Properties of the Ceramic-lined Steel Composite Pipes

Ceramic (Corundum: a-Al2O3) lined abrasion resistant straight pipe and fittings are lined with highly abrasion resistant ceramic by SHS -------Self-propagating High-temperature Synthetic process. Ceramic-lined Steel Composite Pipes Physical Properties Microstructure of ceramic layer Section of the composite pipe Mechanical Propertie: Hoop Strength: Hoop strength is the resistance against radial pressure. The strength of the ceramic -lined steel composite pipe is 300 to 500MPa. Compression-Shear Strength: Compression-shear strength is the bonding strength at the interface between the ceramic layer and the steel pipe. The compression-shear strength of the ceramic-lined composite pipe is 15 to 20MPa. Resistance to Mechanical Shock The ceramic layer does not crack or flake off when the composite pipe receives a mechanical shock. Resistance to Thermal Shock The ceramic layer does not crack or flake off when heated to 800℃ and then quenched. Resistance to Abrasion: The ceramic-lined steel co...

Backpack wear resistance ceramic elbow with flange

Six performance summary of the composite pipe of the ceramic composite pipe 1, good wear resistance Ceramic composite pipe with inner liner for ceramic corundum (a-AL2 (subscript) O3 (subscript, similarly hereinafter), Mohs hardness can reach 9.0 rather than hrc90. Therefore, the grinding medium of all industries are highly resistant to wear. The industrial operation confirmed: its wear life is ten times the quenching steel or even dozens of times. 2, running resistance: Ceramic composite pipe due to the smooth surface of the inner surface is better than any metal pipe, water resistance coefficient of 0.0193, slightly lower than the seamless tube. 3, corrosion resistance, anti fouling: Since the ceramic layer is (a-AL2O3), it is a neutral material. Therefore has the acid alkali and water resistance, and at the same time with anti - scale and so on. 4, heat resistance and heat shock resistance performance is good: As the corundum ceramic (a-AL2 (subscript) O3 (subscript)) is a single st...

Ceramic lined pipe

Search This Blog