Alumina ceramic abrasive lined pipe

Alumina ceramic abrasive lined pipe

Alumina Cearmic Linings : For high abrasion materials

Wear resistant Ash Slurry Ceramic Pipe/Elbow Linings

Coal, Ash & Mineral Pneumatic Pipeline

Alumina Ceramic Lined Ash / Coal Pipe/Elbow/Bends

Ash Ore & Mineral discharge pipe/Bends /Elbow

Recently, excellent abrasion resistance is required for the pipes used in the slurry transporting systems, for example, which transport the coal ash in pulverized coal firing boilers. We have developed abrasion resistant pipe for transportation of slurries and ash named ceramic lined steel pipes which provide significantly longer life .

The Manufacturing Process of Ceramic Lined Steel Pipe and Elbow:
SHS（Self-propagating High-temperature Synthetic process）ceramic lined steel pipe and elbow create a new generation of abrasion and corrosion resistant engineering pipeline.The composite steel pipe is composed of three layers: ceramic, intermediate, and steel layers. The ceramic layer is formed by molten alumina at a temperature above 2500 degree. The molten alumina produced from the reaction Fe2O3+2Al=2Fe+Al2O3 spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe.

Abrasion Resistant Ceramic Lined Pipes have been uniformly produced by a thermite reaction induced under the influence of a centrifugal force (“Centrifugal Thermite Process”) without any high-temperature furnace facilities. The characteristic feature of the present process for forming uniform ceramic layers is in its reaction propagation as well as the reaction heat and centrifugal force. It is very important in improving the quality of the ceramic lined pipes to find the proper conditions of the reactant and centrifugal force; the former mainly determines the produced ceramic layer quality and the latter the achievement of layer separation and the mechanical properties of the pipes. Ceramic lined tube has great resistance against corrosion, abrasion and thermal shock.

Features and Advantages:
1). High Abrasion Resistant:
Vickers hardness of the corundum lining is HV1100 to1500, as high as that of tungsten-cobalt hard alloys, and the abrasion resistance is 20 times as carbon steel pipes. The composite ceramic lined steel elbow was used in a mining plant for about fifty thousands hours. The general service life of common steel elbow is about 700 hours.

2). Corrosion Resistant:
Corundum is a neutral material, and is acid-proof and fouling -free.

3). Heat Resistant:
Ceramic lined composite steel pipe can work under circumstances of -50 to 800 Celsius degree .

4). Lower Weight and Convenient Installation:
The ceramic lined steel pipes are lighter than alloy pipes, cast iron pipes, and cast stone pipes and can be welded or connected through flanges, which reduces the expense of transportation and makes the pipes easier to install. For the pipes with the same sizes, types and length, the weight of ceramic pipe is about 1/2 of the wearable cast alloy steel pipe's, while the cost has reduced 10%~20% per meter. The weight of ceramic lined steel pipe is about 1/3 of the cast stone bent pipe's, 1/2 of the cast stone straight pipe's.

5). Lower Cost :
Ceramic lined pipes can take place of expensive stainless steel, titanium, nickel, cast stone or alloy pipes. Extended service life can also reduce maintenance cost.

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. Related Ceramic lined pipe Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve. Sleeve compensator Types of Sleeve Type Expansion Joint: Buried sleeve expansion joint: Using advanced sealing structure and sealing materials with the features of easy installation...

Sleeve Type Expansion Joints

Sleeve Type Expansion Joints are primarily designed to compensate for thermal expansion but it is not the only movement being imposed on the pipeline system. Confirmed and drawing by our engineer Other types of movements can occur that need to be taken into account when providing a pipework flexibility solution such as building settlement, wind loading, vibration from rotating and reciprocating machinery. The sleeve type expansion joint is also called tube compensator, pipe expansion joints, which is used for hot fluid pipelines, mainly applied to the laying of straight pipelines. And the working medium can be hot water, steam, oil, etc. The sleeve expansion joint does thermal expansion by sliding its external sleeve.

Tubes Erosion Shields

Tubes Erosion Shields are used to reduce excess wear of boiler tubes within the extreme conditions prevalent inside a fossil fuel fired boiler, Sunny Steel is able to manufacture and supply erosion shield solutions to protect and reduce wear in all applicable boiler related situations. Boiler Tube Shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure. Advantages Tube Shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing. Boiler Tubes Erosion Shields, also known as anti-corrosion Shields, anti-wear plate, anti-wear protection Shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings. Boiler Tubes Erosion Shields are produced using a high-pressure press and professional mold pressing. The production time is short, the welding performance is good, the welding should not...

wear resistant ceramic elbow with backpack

Application range 1, coal pulverizing system of power plant pipeline, including, powder transmission pipeline, thick powder separator pipeline, coal drop pipe, combustion system of a wind pipe, a secondary air pipe, three pipeline and burner pipelines, in addition to ash slagging system the discharge pipe, powder pipe, dry ash conveying pipe; 2, iron and steel plant raw material conveying pipeline, collecting pipe, dust pipe, ash pipe, ash pipe, mixing pipe, grinding export pipeline, coal pipeline, coal pipeline, separator pipe, burner radius pipe, etc.; 3, cement plant selection machine outlet pipe, choose machine inlet pipe, pipe dust pipe, vertical mill outlet pipe, circulating air duct, high temperature air blower, lower material pipe, etc.; 4, petroleum, chemical, mining, coal, coal washing plant, smelting, paper, aluminum, building materials, powder engineering, food machinery and other processing and conveying material pipe. Concrete case Application of metallurgy, electric powe...

To help you understand the main features of the wear-resistant composite ceramic pipe

The pipeline is a product that has been developed in recent years. This product has received attention from all aspects. It has a unique advantage of its own. It has been firmly established. Wear self propagating ceramic composite pipe is adopted self propagating ceramic composite pipe aluminum material by centrifugation, heat spreading sintering, because of its good abrasion resistance, water resistance, good corrosion resistance and become one of the many projects in the pipeline wear preferred products, self propagating ceramic composite pipe is easy to break and fall but the manufacturing process the traditional production, and the existence of micro crack, has certain influence on the wear resistance of the process, using the international advanced technology of nano materials, add special additives in traditional ingredients, and the sintering temperature to 2800 DEG C (pressurized aeration technology), SHS products, high strength, small micro crack good toughness, not easy to fa...

Ceramic lined pipe expansion joints

Ceramic lined pipe expansion joints are designed to safely absorb the dimensional changes of pipework systems and ducts caused by heat induced expansion and contraction. They are essential in pipework systems that are used to convey substances of a high temperature, such as steam, heated water or exhaust gases. Expansion joints can also be designed for other applications, such as noise and vibration caused by reciprocating machinery, building settlement and in some extreme environments earthquake movement. Expansion joints are very important components with in a pipework system as they not only solve the problems associated with pipework movement but offer such advantages as reducing stresses and loads to connecting equipment such as pumps and steam turbines.

Ceramic Tile Lined Bend

Ceramic tile lined bending have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. It is well understood that conveying velocity of ash, its density as well as size of ash particles are major factors that determine wear rate of Bends and Y-Pieces. Here, the use of Alumina Ceramic in Ash Handling systems help in lowering the possibility of wear and damages caused to the internals. Here, our expertise lies in filling the linings in casings manufactured at our works or can also be fitted directly in worn out volute casing at plant site. Well package of Alumina Ceramic Lined Bends Some of the industry areas where these are used include: Coal Fired Thermal Power Projects Mineral processing units Steel Plants Cement Plants Coal and Mineral washeries Aluminium plants

Alumina ceramic lined pipes

Ceramic Tile Lined Steel Pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe and gives a very smooth surface. Ceramics with very low friction factor at low impingement angles decreases the abrasion of materials maximally. Its low density makes it easy to carry and install. Furthermore, its diamond-like hardness, fine grain structure and superior mechanical strength are the unique features that make it a wide range of demanding applications, such as coal preparation, power generation, iron and steel making, cement, asphalt, dredging, mining and mineral processing, oil and gas drilling. The Ceramic Tiles could protect Industrial Components against abrasion, impact wear and high temperature of above 1000C. Standard Flat Tiles of Square & Rectangular Shape having thickness of 6 to 50 mm, with or without central hole are available. Materials: seamless mild steel pipe plus 95% alumina ceramics for liner Designed pressure: >...

Ceramic lined pipe

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